Thanks to embedded sensors, these bearings allow critical parameters such as temperature, vibration and load to be monitored in real time, providing an unprecedented level of insight into operational performance. However, as advanced and beneficial as smart bearings are, they are not immune to challenges. This makes bearing failure analysis more important than ever.
Bearing failure, whether traditional or smart, can be the cause of costly downtime, equipment damage, safety hazards and, in extreme cases, catastrophic system failure. To prevent recurrence and optimise system reliability, it is essential to identify the root causes of these failures. Poor mounting, improper lubrication, contamination, misalignment or overload are responsible for around 70% of all bearing failures. These problems may seem simple to solve. However, without expert analysis, they often go undiagnosed (or ignored) until it's too late.
From data to action
While smart bearings provide invaluable additional data, they require a human touch to turn insight into action and help fully exploit their benefits. This is where precision bearing and tooling specialists CARTER MANUFACTURING make a big difference, offering a meticulous approach to uncovering the exact reasons behind bearing problems. Using state-of-the-art diagnostic tools combined with decades of experience, the Carter team provides comprehensive reports and actionable recommendations to extend bearing life. Moreover, bearing failure analysis plays a complementary role to smart technologies. The data generated by smart bearings, such as irregular vibration patterns or thermal anomalies, can be indicative of potential failures, but the diagnosis of these indicators requires specialist knowledge. This is where Carter's expertise bridges the gap, ensuring that data is not only collected, but understood and acted upon.
The importance of timely and accurate assessment of bearing failure is critical in industries such as aerospace, energy and manufacturing, where bearing reliability underpins system safety. With Carter's support, companies can confidently address operational challenges, optimise maintenance schedules and protect their investments, even in the age of smart technology.
It is inevitable that the growth of smart bearing technology will continue, with recent market research suggesting that the global smart bearing market will be worth $8 billion by 2026. This means that the demand for proven and robust failure analysis will only increase. Carter Manufacturing remains at the forefront of this critical field, providing customers with the tools, insight and expertise they need to succeed in today's technology-driven, cost-effective landscape.
